Suzuki Engine Dt 140 Service Manual Download

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ELECTRIC STARTER SYSTEM OUTLINE

The starting circuit consists of the battery, starting motor, ignition switch, neutral switch and related electrical wiring. These components are connected electrically as shown in figure below.

STARTING SYSTEM CIRCUIT

In the circuit shown in figure below, the magnetic switch coils are magnetized when the ignition switch is closed (turn to “START”). The resulting plunger and pinion shift lever movement causes the pinion to engage the engine flywheel gear, the magnetic switch main contacts to close, and engine cranking to take place. When the engine starts, the pinion over-running clutch protects the armature from excessive speed until the switch is opened, at which time the torsion spring causes the pinion to disengage.

STARTER ENGAGEMENT MECHANISM

A solenoid (electromagnetic force) type starter switch, utilizing a torsion spring and shift lever, engages the pinion gear to the flywheel. When the ignition key is turned to “START”, current flows through the switch winding creating an electromagnet pulling the plunger in.